Heavy Duty Push Pull Solenoid with High Performance

Reliable Push Pull Solenoid for Machine Automation

Push Pull Solenoid Design Guide for Engineers

Industrial Grade Push Pull Solenoid Manufacturer

Push Pull Solenoid Actuator for Locking Mechanisms

Showing Slide 1 of 6

WL1039 High Force Push and Pull Solenoid Actuator Solutions

Push and pull solenoids are small electromagnetic actuators used in industry for precise linear motion control. These actuators are designed to transform electrical energy into mechanical forces providing dependable push and pull moves.

Push pull industrial solenoids come in different sizes, voltages, forces and stroke lengths to meet different requirements. They have a simple construction of coil, magnetic core, plunger, spring and housing and can be easily mounted on machines and equipment.

These actuators provide the advantage of fast response, low maintenance, high repeatability and save installation space. They are widely used in automation equipment, access control systems, robotics, medical equipment and consumer machines. Push pull solenoids are flexible solutions for OEM manufacturers and industrial designers and can be customized.

Get A Free Quote

PDF Download

Push and Pull Solenoid Actuator Product Overview

Push and pull solenoid is a small electromagnetic actuator providing controlled linear motion. It consists of coil assembly, magnetic core, moving plunger, return spring and housing protecting it. Upon energization, solenoid transforms electrical energy into mechanical motion producing push or pull force depending on the design of the application.

Push pull industrial solenoids come in various sizes, power ratings, stroke lengths and force outputs. They are intended for reliable operation in automation equipment, security systems, robotics and industrial machines. Custom design lets manufacturers maximize performance, installation requirements and operating conditions.

How Push and Pull Solenoids Work?

The principle of push and pull solenoid functioning is based on electromagnetic conversion. Applying voltage to the coil makes an electrical current run through it producing magnetic field in coil assembly. The magnetic field produces the force for pulling and pushing the internal plunger.

The movement of plunger causes pushing or pulling action dependent on the mechanical design. The disconnection of power makes the return spring or external mechanism pull the plunger back to its original position.

The operating process consists of the following steps:

Energizing of the coil by an electrical signal.

Generation of magnetic field.

Moving the plunger by magnetism.

Transmission of the force to the attached mechanism by linear motion.

Creating mechanical action by the actuator.

Simple principle of operation provides reliability of push pull solenoids in repetitive industrial motion applications.

Main Features of Push and Pull Solenoid

Push and pull solenoids have a few important features for industrial applications. A single compact actuator produces bidirectional linear motion for pushing and pulling actions. High electromagnetic force gives reliable mechanical control and fast response speed increases efficiency. Because of their small dimensions, push pull solenoids are great for equipment with limited installation space. Durable coil designs provide stable operation in frequent cycling conditions. Push pull solenoids also have a choice of voltage, stroke, force and mounting options to meet your needs. Because of the simple construction, easy integration and long service life, they are widely used in automation, robotics, locking systems and smart industrial equipment.

Push and Pull Solenoid Actuator Video

Push and Pull Solenoid Actuator Detailed Dislay

Customized Push Pull Solenoid with OEM Support

Push Pull Solenoid for Vending Machine Systems

Industrial Electromagnetic Push Pull Solenoid Guide

Push Pull Solenoid for Precision Mechanical Control

Advanced Push Pull Solenoid Technology Solutions

Push Pull Solenoid Manufacturer and Supplier Guide

Push and Pull Solenoid Actuator Datasheet

Brand	Weilong Technology	Model Number	WL1039
Rated Voltage (V)	DC 3–48V	Rated Power (W)	10–60 W
Work Model	PUSH-PULL Type	Holding Force (N)	1-2 N
Stroke (mm)	1–8 MM	Reset Time(s)	1 S
Service Life	300 Thousand Times	Certification	CE, RoHS, ISO9001,
Material	Carbon Steel Housing with Zinc Plated Coating	Lead Wire Length (mm)	200
Install Style	Adjustable Screw	Tolerance of Dimension	+/- 0.1 MM
Water-proof	None	Insulation Class	F 155 Cel. Degree
Hi-Pot Test	AC 600V 50/60Hz 2s	Non-excitation Holding Force	0
Working Temperature	-10°C-100°C	Duty Cycle	1-100%
Thread Depth (mm)	/	Payment Term	TT, or LC At Sight
Sample Order	Yes	Warranty	1 Year
MOQ	500 pcs	Supply Ability	5000 pcs per Week
Delivery Time	30 Days	Port of Loading	shenzhen

Why are push and pull solenoids getting so popular?

Push pull solenoid becomes more popular in modern industry due to the compactness, reliability and efficiency as the motion control solution. Development of automation leads to the requirement for small actuators creating accurate mechanical motion with simple electrical control.

Benefit of simple integration, low maintenance, fast response and flexible customization make them suitable for various industries. They are also widely used in robotics, automated machinery, medical equipment, security systems and smart devices as factories become smarter.

The trend of OEM manufacturing is also the reason for custom solenoid solutions. Engineers have a wide choice of force levels, strokes, voltages and designs for particular applications.

With the ongoing development of materials, manufacturing process and energy efficiency, push pull solenoids will continue playing important role in industrial automation and intelligent equipment development.

Push and Pull Solenoid Actuator Indsutrial Applicaiton

WL1039 Push and Pull Solenoid Industrial Application

Push and pull solenoids are widely used in various industrial and commercial applications because of the accurate and repeatable linear motion they provide.

In industrial automation, solenoid actuators are used to control mechanical movements including positioning, locking, clamping, switching and feeding operations. They are used in production machines, assembly equipment and automatic inspection systems.

Push pull solenoids are used in robotics to activate mechanical actions for gripping, releasing and controlling small moving parts. Small size makes them suitable for robotic systems with limited space.

Solenoids are used by medical equipment manufacturers in fluid control systems, diagnostic equipment and mechanical adjustment mechanisms requiring reliable operation.

Push pull solenoids can be used in electronic locks, doors and safety mechanisms in security and access control systems. Reliable operation is provided with high holding force and fast response.

Other applications of push pull solenoids include vending machines, ticket machines, office equipment, automotive components and smart home devices.

Push pull solenoids are important motion control components of modern equipment because of their flexibility, durability and customization options.

Push and Pull Solenoid Actuator advantage and disadvantage

WL1039 Push and Pull Solenoid advantage and disadvantage

Advantages

Push and pull solenoids have a lot of advantages for industrial motion control. Compact structure allows installation in limited spaces, ensuring reliable linear movement. Fast response times, easy controlling and simple interfacing with electrical systems are other advantages.

One more is the possibility of customization. Manufacturers provide voltage, stroke, force, size and mounting design options to meet the requirements of the application. Well-designed solenoid requires little maintenance and can operate thousands or millions of cycles.

Disadvantages

Disadvantages of push pull solenoids are also the advantages. Solenoid is energized and can overheat during continuous operation. With increased stroke length, the force output decreases and it is necessary to select the right solenoid.

Solenoids produce only short linear motion and not long distance motion. They can also require additional control circuits for precise speed control or saving energy.

Knowing the advantages and disadvantages will help engineers choose the right solenoid for their purposes.

Push and Pull Solenoid Troubleshooting | HDT Global

Push and pull solenoid trouble shooting guide

1.Solenoid does not move.

Possible reasons

Incorrect voltage

Damaged coil

Bad electrical connection

Solutions:

Check power supply

Resistance of the coil measurement

Check connections.

2.Weak Force Emission

Possible reasons:

Voltage > under voltage

Mechanical load, heavy

Incorrect stroke selection

Solutions:

Verification of Specifications

Reduction of load requirements

Higher force solenoid selection

3.Over Heat Problem

Possible reasons:

Too high duty cycle

Too high working voltage

Lack of ventilation

Solutions: –

reduce activation time

Use correct voltage

Better heat dissipation

4.Slow Response

Possible reasons:

Mechanical friction

Dirty plunger

Incorrect spring design

Solutions: 1.

Wiping moving parts clean

Verification of mechanical alignment

Broken parts replacement

Solenoid life can be extended considerably with proper operation and regular inspections.

8 Common Questions about Push and Pull Solenoid

1. What is a pull and push solenoid?

A push-pull solenoid is an electromagnetic actuator converting electrical energy into linear mechanical motion. Push and pull solenoids are designed to provide both pushing and pulling actions, while conventional solenoids provide one-way movement. The flow of electrical current through the coil generates a magnetic field moving the internal plunger producing mechanical force. They are widely used in industrial automation, robotics, locking systems, medical equipment, vending machines and smart devices.

2. How does a push pull solenoid work?

A push and pull solenoid operates based on electromagnetic force. Applying voltage to the coil produces a magnetic field and pulls or moves the internal iron plunger. The movement of plunger produces either a pushing or pulling action based on the mechanical design. The disconnection of power makes the spring or external mechanism restore the plunger to its initial position. Simple principle of electromagnetic conversion provides fast, repeatable and reliable linear motion control.

3. What are the main uses of push and pull solenoids?

Some common industrial and commercial equipment using push and pull solenoids are:

Industrial automation equipment

Robots and robotic arms

Electronic lock and security systems

Medical Equipment

Vending machines

Automobile parts

Office automation devices

Smart home appliances

They are perfect for applications requiring fast, accurate and repeatable linear motion.

4. How to Select the Right Push-Pull Solenoid?

The following factors are to be considered when choosing the correct push/pull solenoid:

Required push / pull force

Stroke length

Input voltage

Duty cycle

Installation space

Environment of operation

Response time requirements

The engineer has to calculate the real mechanical load and choose a solenoid with sufficient force margin to ensure reliable operation and long service life.

5. What voltages do you have for push and pull solenoids?

Push pull solenoids are available in several voltage versions for various control systems. The common voltages are:

DC 6V

1.2V DC

2.4V DC ->

Custom voltage solutions

The choice of voltage depends on the available power supply and requirements of the system. The wrong voltage will cause insufficient force, overheating or shortened product life.

6. What is push solenoid and pull solenoid ?

A typical push solenoid is usually designed to move the load in one direction; to push the load when energized. The push pull solenoid is designed to provide more flexible mechanical action. It can push and pull due to its design.

Push pull solenoids are the best choice for applications requiring:

Two-way action

Flexible mounting

Compact design

Sophisticated mechanical control

7. What is the service life of a push and pull solenoid?

The life of push-pull solenoid depends on operating conditions, the load, the duty cycle and the quality of the design. In general, a well-chosen and operated solenoid can achieve hundreds of thousands, or even millions, of operating cycles.

Factors affecting lifetime:

Operating frequency

Coil temperature

Mechanical milling

Environment conditions

Correct voltage supply

Proper application design and testing prolong service life.

8. Can I get custom push and pull solenoids for OEM projects?

Yes. Push and pull solenoids can be customized to meet the requirements of the application. The manufacturer can customize:

Voltage ratings.

Force output

Stroke length

“Dimensional Mounting

Wire length

Housing design

Water resistant protection.

How to Choose a Push-Pull Solenoid?

Choosing of the right push and pull solenoid is a complicated process considering mechanical, electrical and environmental requirements.

1. Calculate the Force Needed

First of all, it is necessary to know the push or pull force that will be needed. The force output of the solenoid must be sufficient to move the connected load without over heating or reducing the service life.

Considerations:

Load mass

Mechanical resistance

Buffer

Frequency of operations